Download Value Stream Design: The Way Towards a Lean Factory by Klaus Erlach PDF

By Klaus Erlach

Value movement layout is more and more announcing itself as the key technique for construction optimization, yet there hasn't ever been an in depth and systematic presentation of the worth move process prior to – a spot that has now been crammed by means of this book.

The writer presents an simply understandable code of perform for the potent research of creation tactics, product family-oriented manufacturing unit structuring and the target-oriented improvement of a great destiny nation of creation. The ebook plausibly conveys ten layout guidance for construction optimization with corresponding equations, descriptive illustrations and commercial examples well-proven in different commercial tasks. It addresses the pro public, practitioners wishing to prevent waste and systematically enhance their factories’ price streams, and scholars - tomorrow’s practitioners.

In distinction to different courses, this booklet enhances the worth circulation research and its special compact visualization of the full creation approach via an in depth representation of the data circulation and a accomplished dialogue of the operator stability chart. The »traditional« idea of worth flow layout is considerably elevated in an effort to its applicability in advanced productions in terms of methodological innovation and additional improvement touching on crusade formation, price move administration and technological strategy integration. the tactic is embedded in a accomplished procedural process for manufacturing facility making plans, beginning with the definition of the specified lean creation goals.

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Extra resources for Value Stream Design: The Way Towards a Lean Factory

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In a way, said criteria are hidden behind the definitions of the various process steps and the possibility of differently marked cells within one product family. e. from individual products and machines up to product families. e. top down, starting the first step with the functional modelling of production sequences and production procedure schemes. These are then specified and broken down with the aid of product- and part-related characteristics which serve to substantiate the requirements placed on the machines; the level of detail applied depends on the respective scope of products.

Each inspected production process is itself a customer of an upstream delivery process. The analysis thus carries the customers’ expectations through the entire production – every single step of the way. While the reverse method of approach gives rise to the question of how the customer process is going to deal with the delivered material, this approach asks what the delivery process needs to be like in order to ideally serve the customer process. 3. With multi-part or assembled products, the value stream branches out as we go upstream.

Scheme 1 Scheme 2 Scheme 3 Scheme 4 Scheme 5 Milling Milling partly Drilling Milling Injection Moulding Washing Washing Milling Washing Milling Assembling Preassembling Washing Hardening Assembling Shipping Assembling Painting Milling Shipping Shipping Preassembling Pressembling Assembling Assembling Shipping Shipping Fig. 4 Liquipur scheme of production procedures Case study At Liquipur, five production procedure schemes of very different complexity can be identified (Fig. 4). The first – very simple – procedure concerns oil filters for passenger cars, the second one includes oil filters with casing for busses and trucks.

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